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在工业生产中,脱硫是一道绕不开的关键工序,传统脱硫技术长期占据主导地位。然而,随着环保要求日益严苛和对成本控制的极致追求,生物脱硫技术异军突起,其在运营成本方面与传统技术相比,究竟能带来多大惊喜?这成为众多企业关注的焦点。
In industrial production, desulfurization is a crucial process that cannot be bypassed, and traditional desulfurization technology has long dominated. However, with increasingly stringent environmental requirements and the ultimate pursuit of cost control, biological desulfurization technology has emerged as a new force. Compared with traditional technologies, how much surprise can it bring in terms of operating costs? This has become the focus of attention for many enterprises.
传统脱硫技术,如湿法脱硫、干法脱硫,虽技术成熟,但运营成本犹如一座沉重的大山。以湿法脱硫为例,需要消耗大量的化学试剂,像石灰石 - 石膏法,需持续投入石灰石粉用于与二氧化硫反应,且后续处理生成的石膏也需不菲费用。据行业数据,湿法脱硫每处理 1 立方米含硫气体,化学试剂成本可达 0.2 - 0.5 元。同时,该工艺设备庞大复杂,运行时能耗极高,大型湿法脱硫装置的电力消耗每月可达数万度,折算下来,每立方米气体的能耗成本在 0.1 - 0.3 元左右。设备维护也不容小觑,频繁接触腐蚀性气体和液体,设备易损坏,维修、更换零部件成本高昂,每年维护费用占总运营成本的 15% - 20%。
Traditional desulfurization technologies, such as wet desulfurization and dry desulfurization, although mature, have operating costs like a heavy mountain. Taking wet desulfurization as an example, it requires a large amount of chemical reagents, such as the limestone gypsum method, which requires continuous input of limestone powder for reaction with sulfur dioxide, and the subsequent treatment of the resulting gypsum also requires significant costs. According to industry data, the cost of chemical reagents for wet desulfurization can reach 0.2-0.5 yuan per cubic meter of sulfur-containing gas processed. At the same time, the process equipment is large and complex, with extremely high energy consumption during operation. The electricity consumption of large-scale wet desulfurization units can reach tens of thousands of kilowatt hours per month. Converted, the energy consumption cost per cubic meter of gas is around 0.1-0.3 yuan. Equipment maintenance should not be underestimated. Frequent exposure to corrosive gases and liquids can easily damage the equipment, and the cost of repairing and replacing parts is high. The annual maintenance cost accounts for 15% -20% of the total operating cost.
反观生物脱硫技术,宛如一位精打细算的 “成本管家”,在各个环节展现出显著的成本优势。从化学试剂角度看,生物脱硫主要依靠微生物的代谢作用来转化硫化物,仅需补充少量用于维持微生物生长的营养液,如氮、磷等营养盐,无需大量昂贵的化学药剂。这使得化学试剂成本大幅降低,每处理 1 立方米含硫气体,试剂成本可低至 0.01 - 0.03 元,相比传统湿法脱硫,降幅高达 80% 以上。
On the other hand, biological desulfurization technology is like a meticulous cost manager, demonstrating significant cost advantages in every aspect. From the perspective of chemical reagents, biological desulfurization mainly relies on the metabolic action of microorganisms to convert sulfides, requiring only a small amount of nutrient solution to maintain microbial growth, such as nitrogen, phosphorus and other nutrients, without the need for large amounts of expensive chemical agents. This significantly reduces the cost of chemical reagents. For every cubic meter of sulfur-containing gas processed, the cost of reagents can be as low as 0.01-0.03 yuan, which is more than 80% lower than traditional wet desulfurization.
能耗方面,生物脱硫更是表现出色。微生物在适宜环境下即可高效工作,无需高温、高压等极端条件,其能耗主要集中在为微生物提供适宜生存环境的辅助设备上,如维持反应温度的控温装置、保证微生物有氧呼吸的供气设备等。整体算下来,生物脱硫每立方米气体的能耗成本在 0.02 - 0.05 元,相较于传统湿法脱硫能耗成本降低约 60% - 80%,与干法脱硫相比,能耗优势也十分明显。
In terms of energy consumption, biological desulfurization performs even better. Microorganisms can work efficiently in suitable environments without extreme conditions such as high temperature and high pressure. Their energy consumption is mainly concentrated in auxiliary equipment that provides a suitable living environment for microorganisms, such as temperature control devices to maintain reaction temperature and gas supply equipment to ensure aerobic respiration of microorganisms. Overall, the energy consumption cost of biological desulfurization per cubic meter of gas is 0.02-0.05 yuan, which is about 60% -80% lower than that of traditional wet desulfurization. Compared with dry desulfurization, the energy consumption advantage is also very obvious.
在设备维护与使用寿命上,生物脱硫技术同样具有优势。其设备结构相对简单,没有复杂的高温、高压部件,也不存在因化学腐蚀导致的频繁损坏问题。微生物反应环境相对温和,对设备材质要求不像传统技术那般苛刻,设备使用寿命得以延长。据实际黄瓜视频破解版下载,生物脱硫设备的维修周期可比传统脱硫设备延长 2 - 3 倍,每年维护成本可控制在总运营成本的 5% - 10%,大大减少了设备维修和更换的支出。
Biological desulfurization technology also has advantages in equipment maintenance and service life. Its equipment structure is relatively simple, without complex high-temperature and high-pressure components, and there is no frequent damage caused by chemical corrosion. The microbial reaction environment is relatively mild, and the requirements for equipment materials are not as strict as traditional technologies, which extends the service life of equipment. According to actual cases, the maintenance cycle of biological desulfurization equipment can be extended by 2-3 times compared to traditional desulfurization equipment, and the annual maintenance cost can be controlled at 5% -10% of the total operating cost, greatly reducing equipment maintenance and replacement expenses.
综合来看,生物脱硫技术的运营成本较传统脱硫技术大幅降低。在一些实际项目中,生物脱硫的运行成本仅为传统湿法脱硫的三分之一,甚至低至十分之一。以某大型化工企业为例,采用生物脱硫技术后,每年在脱硫环节的运营成本节省了数百万元。生物脱硫技术凭借其卓越的成本控制能力,为企业在满足环保要求的同时,降低了生产成本,提升了市场竞争力,成为脱硫领域一颗冉冉升起的新星,正逐步改写传统脱硫技术主导的格局 。
Overall, the operating costs of biological desulfurization technology are significantly reduced compared to traditional desulfurization technology. In some practical projects, the operating cost of biological desulfurization is only one-third of that of traditional wet desulfurization, and even as low as one tenth. Taking a large chemical enterprise as an example, adopting biological desulfurization technology has saved millions of yuan in annual operating costs in the desulfurization process. Biological desulfurization technology, with its excellent cost control capabilities, has reduced production costs and enhanced market competitiveness for enterprises while meeting environmental requirements. It has become a rising star in the desulfurization field and is gradually rewriting the traditional desulfurization technology dominated pattern.
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